In the race to fulfil demand and reduce backlogs, aerospace manufacturers are turning away from slow, wasteful and capital intensive pre-preg processes.  The more nimble and efficient RTM (Resin Transfer Moulding) & Direct Infusion techniques are now at the forefront. Here’s why…

In the fast-paced and rigorously demanding realm of aerospace manufacturing, the industry is faced with significant challenges as it strides into the future. The primary hurdle is the production of high-quality aerospace components that not only meet but surpass the increasingly stringent standards of performance, durability, and safety. This challenge is magnified by the accelerating pace of demand from both commercial airlines and defence sectors, each pushing for more sophisticated and reliable components with quicker turnaround times. 

Adding to the complexity is the environmental impact of manufacturing processes. As global attention shifts towards sustainability, aerospace manufacturers are under significant pressure to reduce their carbon footprints, manage waste more effectively, and optimise energy consumption—all without compromising the high quality and precision that aerospace parts require.

Economic pressures further complicate the landscape. The high cost of raw materials, the need for specialised labour, and the significant capital investment in manufacturing infrastructure pose substantial barriers to scalability and efficiency. These economic factors are coupled with the technological challenges of integrating the latest advancements in materials science and engineering, ensuring that every component can withstand extreme conditions and rigorous use.

Why Infusion Over Pre-Preg?

Traditionally, the aerospace industry has favoured pre-preg materials for their quality. However, these materials come with inherent limitations such as high costs, extensive storage requirements, and labour-intensive processes that escalate operational expenses and restrict scalability.

In contrast, RTM & Direct Infusion presents a favourable alternative, offering enhanced cost efficiency, scalability, and a reduced environmental footprint.

“We understand your challenges intrinsically, and we know how to help you overcome them.” Richard Bland, Technical Director

Why Choose RTM & Direct Infusion?

Dedicated to our mantra ‘there’s always a better way,’ we have invested over 2 decades developing Resin Transfer Moulding (RTM) and Direct Infusion. These technologies exemplify innovation in manufacturing, where precision engineering ensures uniform resin distribution—critical for achieving the highest structural integrity with minimal voids. 

Our processes ensure components consistently meet rigorous aerospace standards, thereby maintaining quality at an increased production rate. CIJECT® further accelerates the production process without compromising on quality, optimising infusion for faster cycle times and higher throughput.

“CIJECT® equipment plays a pivotal role in aerospace manufacture, giving you complete control and verification over the entire manufacturing process.” Tim Searle, R&D Director

Pushing Boundaries

Composite Integration is enabling leading aerospace manufacturers to pioneer advancements in the industry, continuously driving innovation and efficiency.

Our partnership with Safran has been crucial in optimising low-cost infusion technologies, establishing key process parameters that now guide our high-performance infusion methods.

Additionally, as associate members of the National Composites Centre, we are actively involved in the Airbus ‘Wing of Tomorrow’ programme, contributing to the development of innovative wing designs for the next generation of fuel-efficient and electric aircraft.

Understanding Your Challenges: How we can help Improved Processes

Process Consultancy: Leverage our deep industry knowledge and technical expertise through our process consultancy services. We help clients optimise their manufacturing processes from initial design to final production.

R&D: Our dedicated R&D team continuously refine and enhance the capabilities of our Direct Infusion technology, to stay at the forefront of composite manufacturing.

Rapid Prototyping Services: We offer prototyping services that enable quick turnaround times for test components, crucial for iterative design processes, allowing for fast-paced developments and improvements.

Reduced CAPEX & OPEX: Benefit from cutting-edge equipment that decreases both capital and operational expenditures.

Significant Weight Savings: Achieve designs that enhance fuel efficiency and performance.

Increased Component Durability: Extend the lifespan of components and reduce ongoing maintenance needs.

On-Site Customisation & Expert Setup: Ensure seamless integration of our machinery into your production lines.

Comprehensive Training and Ongoing Assistance: Equip your team with the skills to maximise the benefits of RTM & Direct Infusion technology, supported by continuous expert guidance.

“Others may provide the equipment; we go even further. From guidance throughout your project, to onsite installation, we help you develop quality processes and parts at scale.” David Raynor, Sales Director

TOGETHER… Let’s Explore, Engineer & Enable Transformation in Aerospace Manufacture.

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www.composite-integration.co.uk