Velo3D, a metal additive manufacturing technology company for mission-critical parts, has announced that Avio has purchased a Sapphire XC 1MZ printer and an original Sapphire printer to support the development and production of its propulsion systems and accelerate the advancement of the space industry.

Velo3D’s solution was selected for its ability to produce quality parts with optimised geometries for the highest performance, and the large build volume of the Sapphire XC 1MZ. Both printers are calibrated to produce parts in nickel-based alloy that delivers strength and corrosion resistance at extreme temperatures.

Avio has been a leading innovator in the aerospace industry for more than 120 years. The company now focuses on making space more accessible and affordable. With a strong focus on propulsion systems, Avio has delivered competitive solutions for launching institutional, governmental, and commercial payloads into orbit through its Vega family of launch vehicles. By adopting Velo3D's fully integrated solution, Avio aims to achieve new milestones in design quality, and time-to-market for its products.

With one of the largest build volumes for laser powder bed fusion 3D printers, the Sapphire XC 1MZ 3D printer has a print volume that is 600mm in diameter and 1,000mm in height. The original Sapphire has a print volume of 315mm in diameter and 400mm in height. Both printers enable Avio to overcome the constraints of traditional manufacturing methods, including conventional additive manufacturing solutions.

The printers accomplish this by providing a wide breadth of geometric design freedom and a high degree of precision. The solution from Velo3D empowers Avio to optimise its designs and manufacture quality, high-performance components with intricate geometries that were previously unattainable. The result is improved performance, reduced weight, enhanced reliability, and ultimately, a more efficient and accessible space industry.

"Avio is one of the leading space companies in Europe and we are thrilled to partner with them in their pursuit of groundbreaking propulsion systems,” said Benny Buller, founder and CEO of Velo3D. “They work with some of the most innovative companies and agencies in Europe and around the world to provide them with the technology they need to reach space. The Sapphire XC 1MZ will help Avio further accelerate the development of its propulsion systems and contribute to the ongoing transformation of the space industry."

The cooperation between Avio and Velo3D comes at a pivotal moment in the growing space industry, which is witnessing transformative advancements. With the advent of 3D printing, the industry has gained momentum by enabling faster time-to-market, distributed supply chains, part consolidation, and enhanced performance capabilities.

www.velo3d.com